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Updated February 2002
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Building
the 305 H.O. engine
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October
7, 2000
The goal has been reached. The 305 H.O. turned in a best of 14.049
at 100.82 MPH at Stanton Dragway. If it wasn't for the 2.08 second 60-foot
time, the car would probably be in the 13's. This engine is probably right
on target for 300 horsepower.
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Here's the newly refurbished intake manifold,
all bolted into place. I modified the center holes with the grinder to
accept centerbolt heads, then degreased it, and soaked it in BIX stripper
to clean off the old aluminum paint. I then spent a $1 at the local powerwash,
and high-pressure washed it. Afterwards, it was clean enough to paint.
I sprayed it a good quality automotive primer, then painted it gold with
Rustoleum. I the top-coated it with VHT ultra-high temperature clearcoat.
I then baked it for an hour at 200 degrees, followed with another hour
at 400 degrees. The finish is now as hard as a diamond. |
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The 1988 centerbolt heads, which are ported
and polished, now have roller-tipped Comp Cams magnum rockers installed.
The springs are Comp Cams 981-16, and the camshaft is the flat-tappet version
of the Comp Cams Extreme Energy-series XE262H. This cam is installed on
a 104 degree intake centerline, rather than the Comp recommended 106 degree
centerline. |
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I will be starting out with the original
Quadrajet carburator. I think that the ability to tune with secondary metering
rods is a big advantage to the Qjet. I can tune the carb without ever removing
a float bowl, by just swapping hangers and metering rods. Time for a swap:
sixty seconds. I have three or four sets of metering rods, but I need to
purchase some hangers. I'll start out with the "DR" rod, which is stock
for the L69, and move into a modified rod from JET performance. |
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There may be a height problem with the
Edelbrock Performer manifold. It is taller than the original factory aluminum
intake, so I may have to use a modified air cleaner, or perhaps even a
different hood! If I were rich and had unlimited funds, I'd use an ACSD
ram-air hood for an extra two inches of clearance. I'll cross that bridge
when I get there. |
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I'm using the Edelbrock 6872 TES headers
with my engine. As purchased, they fit nice, but there is some rework that
could be done. First off, the AIR recirc ports stick up into the exhaust
stream. Some are sticking out over 7/16". I ground these flush. In addition,
there is a welding bead that occludes the port. It's not bad, but a good
.2" diameter increase can be achieved. |
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Before mounting, I chased the threads
in the cylinder heads with a tap. There was a buildup of old rusty scale
from the original manifold bolts. |
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The headers are painted with some ordinary
black paint, and Edelbrock recommends having them sandblasted and painted
with high-temperature paint. Hi-temp paint requires heat to properly cure,
and I bought this lab oven at MSU salvage for five bucks. It is just large
enough to heat-cure everything but the Y-pipe. It takes two cans of VHT
to paint everything. |
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Here is the driver's side header in VHT
1600 degree aluminum. Be careful when painting: Use a good painters mask
as these chemicals are very toxic. Even though you are spraying from a
can, this stuff will coat your lungs and leave you coughing for days. I
speak from experience, although I did whip out my mask and use it for the
second can. |
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I chose to not use the AIR pump bits,
although I can reinstall it in the future. I converted the ports to thermocouple
access ports with some 3/8 inch compression fittings. Once I get my fuel
injection project back on track I will be able to measure cylinder to cylinder
temperatures and adjust the trim on each injector to equalize combustion.
This will require an EFI system like the Motech, or the FP Performance.
For now, they simply look neat. |

March 14th, 2000:
My engine is coming
together. These cylinder heads chambers measure about 60 cc due to some
modifications that were required to unshroud the valves. The cam is installed,
and everything is lubed with cam lube. The intake is mounted, and the cam
has been checked. It's advanced by six degrees instead of the four degrees
recommended by Comp cams. I don't want to mess with offset bushings so
therefore I'm going to live with the extra advance. Valve-piston clearance
is now .100", thanks to some very careful grinding on my part. I had to
enlarge the intake relief on each piston to clear the oversized valves.
Comp Cams suggests
that the camshaft should yield 275 to 300 HP in my 305, depending, of course,
on how well I did my porting of the cylinder heads. I've followed their
instructions, and now have Comp Cams recommended valve springs, and Magnum
roller-tipped rockers.
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Based on the assumption
that the heads are 60 cc instead of 58cc, here's the revised
numbers.
I re-measured
everything with inside micrometers and depth indicators. (I bought my
dad's tools when
he retired in October. Very, Very good investment!)
Okay: Here's the
numbers: Bore area: 70.76cm^2 (3.737" dia bore)
Deck height at
BDC: 3.515" (8.93 cm)
Deck height at
TDC: 0.029" (0.073 cm)
Bore volume at
BDC: 631.8 cc (Remember Pi*R^2*H ?)
Bore volume at
TDC: 5.2 cc
Piston vol: 5
cc
Gasket vol: 3.2
cc (.017" thk. 3.815" dia.)
Head chamber
size: 60 cc (approximated)
BDC Volume: TDC
Volume:
Bore Volume 631.8
cc 5.2CC (.029" deck ht.)
piston volume
5.0 cc 5.0 cc
gasket volume
3.2 cc 3.2 cc
chamber volume
60.0 cc 60 cc
Total: 700.0
cc 73.4 cc
Compression Ratio:
BDC Vol / TDC Vol
= 700.0/73.4
= 9.54:1 compression ratio.
What is interesting
is this: How is CID computed?
Evidently the
difference between the bore volume at BDC and at TDC.
631.8 cc - 5.2
cc = 626.6 cc * 8 = 5.01 Liters. This would be the amount of gas that is
DISPLACED from
BDC to TDC. |
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If you have comments
or suggestions, email me
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